Askeri aracın boyanması
Projenizden bahsedelimRobotla 3K epoksi astar ve PU son katın Airmix püskürtülmesi
Güvenilirlik ve kesintisiz üretim için tasarlanmış sağlam otomatik kaplama sistemi
Açıklama
Kaplama sistemi, boya, sertleştirici ve tineri ayrı ayrı pompalayarak ve bunları yalnızca püskürtme sırasında karıştırarak yüksek ve tutarlı bir kalite sağlar. Bu sayede tabancada taze ve kararlı bir karışım elde edilir.
Ürün beslemesi:
Büyük pistonlu pompalar, boyayı doğrudan varillerden çeker; bu variller, çökelmeyi önlemek için karıştırıcılarla donatılabilir. Sertleştirici, nem kontaminasyonunu önleyen tamamen sızdırmaz tasarıma sahip Flowmax® pompası kullanılarak sızdırmaz bir tanktan beslenir. Bir pompa istasyonu birkaç karıştırma ünitesine besleme yapabilir ve her ünite iki püskürtme tabancasına besleme sağlayabilir.
3K karıştırma:
Cyclomix® Evo, bileşenleri gerçek zamanlı olarak oranlar ve karıştırır. Kullanım süresi izleme, renk değişiklikleri, tahliye ve temizlik tamamen otomatiktir, bu da operatörün iş yükünü azaltır ve manuel hataları ortadan kaldırır.
Çift boya devresi:
Epoksi astarlar ve PU son katlar birbiriyle uyumsuz olduğundan, kurulumda boya mutfağından robota kadar iki bağımsız boya devresi kullanılır. Robot, her ürün grubu için birer tane olmak üzere iki Airmix tabancası taşır.
Robotik uygulama:
7. doğrusal eksen üzerinde bulunan 6 eksenli bir robot, dış yüzeyleri, iç boşlukları ve karmaşık geometrileri kaplamak için hassas yörüngeler izler ve tekrarlanabilir, yüksek kaliteli kaplama sağlar.
Manuel son işlem:
Gerektiğinde boyacılar rötuş veya kamuflaj katmanları için müdahale edebilir.
Öne çıkan ürünler
Başlıca avantajlar
Flowmax® Pompa: Bakım gerektirmez. İzosiyanatlarla bile 8 yıla kadar bakım gerektirmez; bu sayede çalışma süresi en üst düzeye çıkarılır ve bakım maliyetleri azaltılır.
Robotlaştırma: İstikrarlı Kalite. Nitelikli boya ustalarının giderek azalması sorununu giderirken, tutarlı boyama kalitesi ve güvenilir üretim sağlar.
Otomatik Karıştırma: Yeniden İşleme Gerektirmez. Hassas oranlama ve her zaman taze boya, karıştırma hatalarını ortadan kaldırır ve süreç güvenilirliğini artırır.
İsteğe Göre Karıştırma: Daha Az İsraf.Cyclomix® Evo 3K makinesi sadece ihtiyaç duyulan miktarı karıştırarak boya ve çözücü israfını %50'ye varan oranda azaltır.
Military vehicle FAQ
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Struggling with 3K paint mixing?
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❌ Short Pot Life – Wasted paint and clogged equipment are common, increasing downtime.
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✅ Accurate Mixing on Demand – Perfect ratios every time, with less material loss.
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Talk to us about upgrading to an automated mixing and dosing solution. -
Why should I select Airmix® technology?
Struggling with overspray, uneven coating, or wasted paint? Airmix® technology bridges the gap between Airless and Airspray, delivering the perfect balance of efficiency, quality, and control.
See More?
The Hidden Advantages of Airmix®:
Are You Missing Out on Efficiency & Quality? Painters often face a trade-off: Airless for speed, Airspray for quality. Airmix® eliminates this compromise, offering:
- Higher Transfer Efficiency – Reduce paint waste and improve cost savings.
- Superior Finish Quality – Even thickness and perfect coverage, including hidden areas.
- Faster Application – Apply a single thick coat, cutting process time.
- Automation-Ready – Increase production capacity by over 30% with minimal effort.If you're looking to improve productivity, reduce waste, and achieve a flawless finish, Airmix® technology is the solution. Let’s explore how it can optimize your process.
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Can I spray epoxy-based primer and PU-based topcoat with the same equipment?
No, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.
Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
The Best Practice is to use fully separate dosing/mixing equipment (2x CyclomixNo, it's not recommended to use the same mixing and spraying equipment for both epoxy primers and polyurethane topcoats due to chemical incompatibility between their hardeners. Separate circuits or strict equipment isolation must be considered to avoid cross-contamination and ensure finish quality.
Epoxy systems typically use amine-based hardeners, while PU coatings rely on isocyanate-based hardeners. These two types of hardeners are strongly incompatible: even trace contamination during cleaning or color change cycles can lead to gelation or clogging inside the mixing equipment, poor adhesion or finish defects on the coated part and reduced shelf life of mixed paint or altered curing behavior.
This incompatibility is especially critical for 2K or 3K dosing systems using shared paint circuits or flushing lines.
The Best Practice is to use fully separate dosing/mixing equipment (2x Cyclomix EVO or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
SAMES can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process.Evo or equivalent), or at least separate paint circuits with manual or semi-automated switching and dedicated flushing routines. This is especially true in the defense industry, where risk management and process traceability are held to the highest standards.
In robotic application, if requested on the same robot, dual spray guns mounted on a robot (one for epoxy, one for PU) are often a more secure solution.
Sames can assist you in designing safe, efficient multi-product solutions, based on your cycle time, quality constraints, and maintenance preferences. Contact us to evaluate the best configuration for your process. -
How to select the correct tips of my Airmix® sprayer?
The first two digits XX show the caliber of the orifice, directly linked to the flow rate
The following digits YY, are related to the width of the spray pattern at the standard distance of 25cm (10in.)
The digit Z defines the type of paint and fan geometry: water based, solvent-based, or assymetric solvent-based
(assymetric fan: same width as a standard one but the flow of paint is higher on one side (70%) than on the other (30%))
FOR EXAMPLE:
Apply 0.6L/min at 120 bar of waterbased paint with a spray pattern of approximately 25 cm
XX -> Caliber #09 will deliver the appropriate flowrate at 120 bar
YY -> Width #11 for a spray pattern of 25 cm
Z -> #2 : buse Xtra fine finish for water-based materials
The part number of the tip will be: 134.5XX.YYZ
134.509.112This is an extract of the Sames Airmix® catalogue. Please refer to it for exhaustive information.